Tag Archive: acoustic wall panels

  1. Installing Poly Max™ Polyester Acoustical Wall Panels

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    acoustic wall panel poly maxIf you’ve decided to acoustically treat a room, you can use absorptive acoustical wall panels to reduce some of the excess energy of reflected sound resulting in clearer and more-accurate sound.

    By removing some of the reflected sound energy – but not all of it – our ears and brains are better able to focus on the direct sound while the residual reverberation complements our highly-developed perception of depth and location accuracy.

    As illustrated in our video, How Sound Works in Rooms, you can use sound absorbers to reduce the strength of the reflected sound energy that would otherwise cause more destructive interference. Acoustical Surfaces offers many customizable, affordable, and highly effective wall panels to fit any acoustical treatment strategy.

    Use Poly Max™ Polyester Acoustical Wall and Ceiling Panels

    Poly Max™ Polyester Acoustical Wall and Ceiling Panels are tackable, acoustically absorbent, non-allergenic, non-toxic, and they contain no chemical irritants or formaldehyde. These decorative acoustic tiles can also be printed with custom graphics to work with any design scheme.

    Made of 60% Recycled Content (Polyethylene Terephthalate), Poly Max panels are impact resistant and Class A Fire Rated as well.

    Installing a Poly Max Wall Panel

    In this section, you’ll find a step-by-step set of instructions showing you how to install a Poly Max™ Polyester Acoustical Wall Panel. For visual reference, you can also view our instructional video, Poly Max Install – Polyester Acoustical Wall & Ceiling Panels.

    You can use either of the following two methods to mount your Poly Max™ Acoustical Wall Panels:

    • Using adhesives, or
    • Using Z-clips and Z-bars

     

    Method 1 – Mounting Poly Max Wall Panels Using Adhesives

    Materials and Equipment

    Determine the area where the panel is to be installed on the wall surface.

    Measuring and Marking the Wall to Place your Panel in the Desired Location

    • Measure and mark distance to top of panel from ceiling – OR – from the center of the desired panel location
    • Measure and mark distance to one edge (side/horizontal) of the panel location from nearest boundary (door frame, adjacent wall, etc.)
    • Mark horizontal line at the top mark with a level (line length should be slightly shorter than the panel dimension)
    • Mark the vertical line at the edge distance with a level (line length should be slightly shorter than panel dimension)

     

    Applying Adhesive to the Back of the Panel

    • Use a caulking gun to lay a bead of adhesive around the entire perimeter, about 1-1/2” from the edge with Titebond GREENchoice Panel & Subfloor Adhesive on the back surface of the panel.
    • Lay a bead of Panel adhesive from corner to corner within the previously-applied rectangular adhesive perimeter creating an “X” pattern in the center.
    • Apply Noise S.T.O.P.™ Contact Adhesive Spray inside the 4 empty spaces between the adhesive lines of the perimeter and “X” adhesive beads you just applied. Note: DO NOT allow Contact adhesive to overspray Panel adhesive bead lines!
    • Allow the spray adhesive to set for 4 minutes before attaching the panel to the wall.

     

    Attaching the Panel to the Wall

    • Align panel edges to side vertical line and top horizontal line.
    • Apply even and firm pressure on the side & top to set edge adhesive.
    • Apply even and firm pressure to set adhesive for remaining area.
    • Ensure that the panel is flush with the wall and that the adhesive is evenly seated.

    Method 2 – Mounting Poly Max Wall Panels Using Z-clips

    Materials and Equipment

    • Poly Max™ Polyester Acoustical Wall Panels
    • Power Drill
    • ¾” Z-Clip screws (supplied)
    • Drywall anchors (supplied)
    • 1 ½” oval-head screws (supplied)
    • Measuring tape
    • >Marking pencil
    • Level
    • 2 Z-Bars (supplied)
    • 4 Z-Clips (supplied)

     

    Attaching the Z-Clips to the Back of the Poly Max Wall Panel

    Installing acoustic wall panel poly max

    • Beginning at the Z-Clip center holes, screw each of the 4 Z-Clips at the top edges of the 4 pre-marked squares on the back of the panel with ¾” screws.
    • Position a Z-Bar horizontally in each of the top and bottom Z-Clip pairs (with Z-Bar hole-side facing down) to ensure the two Z-Clip pairs are level and aligned with each other.
    • Screw in the remaining ¾” screws on the 4 panel-mount Z-Clips.
    • Leave the two Z-Bars positioned in the Z-Clips for the next set of measurements.

     

    Measuring and Marking the Wall

    • Measure from the top edge of the panel to the bottom of the top Z-bar and write down that measurement. (Note: You’ll need this value in Step #6, below.)
    • Measure from the top edge of the panel to the bottom of the bottom Z-bar, and write down that measurement as well. (Note: You’ll need this value in Step #7, below.)
    •  On the wall, measure out and mark the side position for where you want the edge of the panel.
    • Measure and mark the top position for where you want the panel on the wall as well.
    • Use a level to draw both vertical and horizontal lines at the measured positions on the wall (the lines should be slightly shorter than the panel dimensions).
    • Starting at the top horizontal line on the wall, measure down the wall to locate the top Z-Bar placement. (Note: Use the measurement from Step #1, above.)
    • Again, starting at the top horizontal line on the wall, measure down the wall to locate the bottom Z-Bar. (Note: Use the measurement from Step #2, above.)
    • Mark the top and bottom horizontal Z-Bar lines on the wall using a level (the lines should be slightly shorter than the Z-Bar dimensions).
    • Mark the centers of the top and bottom Z-Bar lines on the wall.
    • Holding the Z-Bars level with and centered on the marked lines, punch the center and side drilling-guide holes for both top and bottom Z-Bars.
    • Drill in the center and side wall anchors at the drilling-guide holes for both top and bottom Z-Bars.
    • With the Z-Bar in position, screw the 1-1/2” center and side screws into the wall anchors for both top and bottom Z-Bars.

    Hanging the Poly Max Panel on the Wall-Mounted Z-Bars

    • Now that you have attached the Z-Bars to the wall, position the Poly Max panel on the wall with the panel edge at the side mark location.
    • With the Z-Clips above and “resting on” the Z-Bars; press downward firmly but gently on the top of the panel to seat the Z-Clips into the Z-Bars so that the Z-Clips fit snugly into the Z-Bars.
    • Check the alignment of the panel and, if needed, tap sideways to adjust the panel left or right at the top or bottom to achieve level and plumb.

    Conclusion

    Whatever your acoustical project, we can help you with know-how, experience, design ideas, and a wide range of leading-edge acoustical products.

    For further blogs, tutorials, and product descriptions, please visit us at AcousticalSurfaces.com or contact us directly, and one of our representatives will be happy to help you with any questions you may have.

  2. Installing Envirocoustic Wood Wool Panels & Envirocoustic Wood Wool Hexagon Panels

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    In our blog and video, Your Brain On Sound, we discuss the nature of sound and human hearing. We look at how our brains interpret subtle differences in timing and tone to construct accurate sound images of our environments. In much the same way that our binocular vision enables us to perceive the world in three dimensions, our ears similarly enable us to locate and determine the sources of sound.

    Whether for a theatre, sports arena, performance hall, restaurant, factory, gymnasium, office, boardroom, bedroom, or home entertainment space, the same principles of acoustic design and human hearing apply. Depending on how reflective the surfaces of the walls, ceilings, and floors are, unwanted reverberation and echo can severely compromise the acoustical qualities of any space.

    A sound wave, once emitted, will continue to reflect off hard wall, floor, and ceiling surfaces until it loses energy and dies out. In an open space with hard surfaces, we hear a high degree of echo (early discrete repetitions), and reverberation (multiple later blended echo repetitions). Typically, we prefer acoustical environments that don’t generate too much echo, but reducing reverberation too much will also make a room sound “dead,” so we need to find the right balance of absorption and diffusion.

    Allowing too much echo and reverberation, on the other hand, compromises our brains’ ability to form accurate sound images. Reflected sound arrives at our ears from multiple directions and interferes with direct sound.

    Reducing Echo and Reverberation Through Sound Absorption

    To mitigate echo and reverberation, you can treat the hard surfaces of rooms with wall and ceiling panels that absorb the energy of reflected sound. Each room’s size, layout, and construction materials combine to determine that specific space’s acoustical properties as well as the appropriate acoustical treatment strategies for it.

    If you’ve opted to treat your room with sound absorbing wall panels, our Envirocoustic™ Wood Wool Cementitious Wood-Fiber Acoustic Ceiling and Wall Panels now lead in the eco-friendly, high-performance, acoustical-panel products category.

    Cost-effective and manufactured from 3 simple ingredients – wood fiber, cement, and water – Envirocoustic™ panels are durable, Class A Fire Rated, and they provide thermal insulation in addition to absorbing sound. They are also available in both wall and ceiling applications.

    Installing Envirocoustic™ Wood Wool Wall Panels

    The following provides you step-by-step instructions on how to install our Envirocoustic™ Wood Wool Wall Panels. For further visual reference, you can also view our instructional video.

    Equipment and Materials Envirocoustic Wood Wool Office

     

    A few general tips to help you achieve the best results:

    • Pre-paint the heads of the screws so they match the color of your panels.
    • Check level on your panels often as you progress through the installation process.
    • Work carefully at all times because panel edges and corners can be damaged.
    • Panels can also be heavy, so ask someone to help you if you need it.
    • Always ensure that the panels are all seated flush against the mounting strips.
    • It may sometimes be necessary to back-out and re-seat screws to ensure that the panel is seating flush with the mounting strips.
    • Always ensure that screws have a minimum ¾” spacing from the edges of the panels.
    • Drive screws slowly to avoid damaging or mis-aligning the panels.
    • Careful layout yields best results.

    Contact us for more acoustics and soundproofing help here.

    Preparing your wall

    • Remove previous wall surface.
    • Install ¾” × 4″ horizontal mounting strips on 23¾” vertical centers. (Note: Use 1″ × 4″ strapping if you also wish to install 1”-thick acoustic backing.)
    • Draw horizontal lines using a level on the 23¾ vertical centers. (You’ll be able to use these lines as visual references when you attach the panels horizontally.)

     

    Measuring, cutting, and placing your panels

    • Measure the height of the first panel from the floor to the previously-drawn horizontal line.
    • Cut the first panel to the exact width of your first measurement.
    • Carefully position the panel, horizontally, at the bottom corner of the wall.
    • Make sure the panel is flush with both mounting strips.
    • Slowly drive a screw into the top corner.
    • Screw in the rest of the panel at 24″ intervals. (For high traffic ceiling installs, screw in on 12″ centers.)
    • Ensure screws have a minimum ¾” spacing from the edges of the panel.
    • Double check that the newly-installed panel is level because it will set the alignments for all the following panels. (Note: We recommend that you drive the screws slowly to avoid damaging or mis-aligning the panels. Ensure that the panels are all seated flush against the mounting strips.)

     

    For staggered panel designs

    • Transfer the end mark to the next-higher mounting board.
    • Measure half the panel length, and mark the mounting board.
    • Measure half the length of a panel, and cut the panel. (Note: Depending on the configuration of the wall, you may need to cut a notch in the end of the panel to accommodate the adjacent corner wall mounting strip.)
    • Ensure the panel is flush against the end wall, both mounting strips, and sitting snugly and level above the first-installed panel.
    • Check for level.
    • Drive in top corner screw.
    • Drive in remaining screws at recommended spacing. (see #6 in Measuring, cutting, and placing your panels)
    • Ensure screws have a minimum ¾ spacing from the edges of the panel.
    • Continue this process until you have completely covered your wall with panels. (Note: Carefully measure each panel’s width (and height, if relevant) carefully – walls ceilings, and/or floors may be out-of-plumb or out-of-level, and there may be other non-standard construction issues.)

     

    Installing Wood Wool Hexagon Panels

    You can apply our Wood Wool Hexagon Panels directly to bare wall surfaces using our Titebond GREENchoice Panel & Subfloor Adhesive to create innovative finished designs. Below, you’ll find a step-by-step guide to installing our Hexagon panels, and for visual reference, you can also watch our instructional installation video.

    Equipment and Materials

    • Envirocoustic™ Wood Wool Hexagon Panels
    • Titebond GREENchoice Panel & Subfloor Adhesive
    • Finishing (16 ga. or similar) nails and finish-nail gun
    • screws and power driver – Tip: Pre-paint the heads of the screws so they match the color of your center panel.
    • Caulking gun
    • Utility knife
    • Tool to puncture inner seal of adhesive cartridge
    • Measuring tape
    • Marking pencil
    • Level

     

    Preparing your wall

    • On a bare wall, measure and draw a level, horizontal line along the center of the wall. This will serve as your guide for positioning your center panel, so make sure it’s level.
    • Ensure the wall surface is smooth and free of irregularities that could prevent a flush contact between it and the hexagon panels.
    • Apply firm and even pressure to the panels to ensure that they are making flush contact with the wall and that the adhesive is firmly seated while you are screwing or nailing them into place.

     

    Installing your Wood Wool Hexagon panels

    • Trace the perimeter of the back of the first panel with a bead of adhesive about 1-1/2” from the edge.
    • Lay two more perpendicular beads of adhesive to mark an X on the back of the panel.
    • Using the line you drew as a guide, carefully position the glued side of the panel on the wall.
    • Apply firm, even pressure on the panel, ensuring that it is making flush contact with the wall and that the adhesive is firmly seated.
    • Screw in the first panel, spaced at least ¾from the edge of the panel, at all six hexagon corners.
    • Align the second, pre-glued hexagon panel with one edge of the previously-installed panel, applying slight pressure toward the previous panel’s edge.
    • Apply firm, even pressure while attaching the second and subsequent panels with finishing nails spaced at least ¾” from all six hexagon corner edges.
    • Repeat steps 6 – 8 until you have completely covered the desired surface area of the wall.
    • Good panel alignment yields good-looking results.

     

    Conclusion

    Envirocoustic Wood Wool panels, both rectangular and hexagonal, look great, help to absorb sound, and they’re easy to install.

    Let Acoustical Surfaces help resolve your noise problem today! Learn how by submitting your noise problem here.